Tailored Kids Gym Fitness Set in boucle with Tonal Embroidery
Source:Kids Gym Fitness Set /
Time:2026-09-30
Tailored Kids Gym Fitness Set in boucle with Tonal Embroidery
A Trade Show Exhibitor approached us to develop a tailored kids gym fitness set around a single idea: tonal embroidery, executed in boucle. The capsule was destined for Spain and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
What we specified
| Product | Tailored Kids Gym Fitness Set |
|---|---|
| Client type | A Trade Show Exhibitor |
| Market | Spain |
| Order volume | 120 pieces across 5 colourways |
| Base material | boucle |
| Signature detail | Tonal Embroidery |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The kids gym fitness set was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 120 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Trade Show Exhibitor launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
