Sculptural Lace Underpants in Organza with Hand-Finished Hem
Sculptural Lace Underpants in Organza with Hand-Finished Hem
A Wholesale Distributor approached us to develop a sculptural lace underpants around a single idea: hand-finished hem, executed in organza. The capsule was destined for Canada and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
- Decoration durability failed after two washes

What we specified
| Product | Sculptural Lace Underpants |
|---|---|
| Client type | A Wholesale Distributor |
| Market | Canada |
| Order volume | 400 pieces across 5 colourways |
| Base material | Organza |
| Signature detail | Hand-Finished Hem |
| Size range | XS-XL |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Organza was confirmed with lab dips and a hand-feel approval before grading.
- The lace underpants was prototyped on the fit model, then revised twice before pre-production.
- Hand-Finished Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Wholesale Distributor launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



