Tailored Latex Swimming Cap in Mohair with Cut-Out Detail
Source:Latex Swimming Cap /
Time:2026-09-30
Tailored Latex Swimming Cap in Mohair with Cut-Out Detail
A Logistics Provider approached us to develop a tailored latex swimming cap around a single idea: cut-out detail, executed in mohair. The capsule was destined for Belgium and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window
What we specified
| Product | Tailored Latex Swimming Cap |
|---|---|
| Client type | A Logistics Provider |
| Market | Belgium |
| Order volume | 2,400 pieces across 3 colourways |
| Base material | Mohair |
| Signature detail | Cut-Out Detail |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Mohair was confirmed with lab dips and a hand-feel approval before grading.
- The latex swimming cap was prototyped on the fit model, then revised twice before pre-production.
- Cut-Out Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 2,400 pieces delivered inside the 12-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Logistics Provider launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
