Modern Latex Swimming Cap in Tulle with Cut-Out Detail
Modern Latex Swimming Cap in Tulle with Cut-Out Detail
A Coffee Roaster Chain approached us to develop a modern latex swimming cap around a single idea: cut-out detail, executed in tulle. The capsule was destined for Turkey and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes

What we specified
| Product | Modern Latex Swimming Cap |
|---|---|
| Client type | A Coffee Roaster Chain |
| Market | Turkey |
| Order volume | 120 pieces across 3 colourways |
| Base material | Tulle |
| Signature detail | Cut-Out Detail |
| Size range | XS-XL |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tulle was confirmed with lab dips and a hand-feel approval before grading.
- The latex swimming cap was prototyped on the fit model, then revised twice before pre-production.
- Cut-Out Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Coffee Roaster Chain launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



