Capsule Jeans Sports Jacket in Merino Wool with Asymmetric Closure
Capsule Jeans Sports Jacket in Merino Wool with Asymmetric Closure
A Cycling Team approached us to develop a capsule jeans sports jacket around a single idea: asymmetric closure, executed in merino wool. The capsule was destined for the Netherlands and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point

What we specified
| Product | Capsule Jeans Sports Jacket |
|---|---|
| Client type | A Cycling Team |
| Market | the Netherlands |
| Order volume | 240 pieces across 5 colourways |
| Base material | Merino Wool |
| Signature detail | Asymmetric Closure |
| Size range | XS-XL |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The jeans sports jacket was prototyped on the fit model, then revised twice before pre-production.
- Asymmetric Closure was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 10-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Cycling Team launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
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