Bohemian Kids Aviator Hat in Silk with Feather Trim
Source:Kids Aviator Hat /
Time:2026-09-30
Bohemian Kids Aviator Hat in Silk with Feather Trim
An Independent Fashion Designer approached us to develop a bohemian kids aviator hat around a single idea: feather trim, executed in silk. The capsule was destined for South Korea and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
What we specified
| Product | Bohemian Kids Aviator Hat |
|---|---|
| Client type | An Independent Fashion Designer |
| Market | South Korea |
| Order volume | 1,500 pieces across 2 colourways |
| Base material | Silk |
| Signature detail | Feather Trim |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Silk was confirmed with lab dips and a hand-feel approval before grading.
- The kids aviator hat was prototyped on the fit model, then revised twice before pre-production.
- Feather Trim was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 1,500 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The an Independent Fashion Designer launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
