Statement Kids Gym Fitness Set in Tencel with Feather Trim

Statement Kids Gym Fitness Set in Tencel with Feather Trim

A University Athletic Department approached us to develop a statement kids gym fitness set around a single idea: feather trim, executed in tencel. The capsule was destined for the United Arab Emirates and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Fabric hand feel changed between production runs
• The previous factory could not hold consistency across sizes
• Decoration durability failed after two washes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Tencel was confirmed with lab dips and a hand-feel approval before grading.
3. The kids gym fitness set was prototyped on the fit model, then revised twice before pre-production.
4. Feather Trim was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 2,400 pieces delivered inside the 8-week window.
• Unit cost held within 3.0% of the approved quotation.
• The a University Athletic Department launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.