Statement Kids Gym Fitness Set in Tulle with Gathered Sleeves
Source:Kids Gym Fitness Set /
Time:2026-09-30
Statement Kids Gym Fitness Set in Tulle with Gathered Sleeves
A Boutique Fitness Studio approached us to develop a statement kids gym fitness set around a single idea: gathered sleeves, executed in tulle. The capsule was destined for Italy and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
What we specified
| Product | Statement Kids Gym Fitness Set |
|---|---|
| Client type | A Boutique Fitness Studio |
| Market | Italy |
| Order volume | 900 pieces across 5 colourways |
| Base material | Tulle |
| Signature detail | Gathered Sleeves |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tulle was confirmed with lab dips and a hand-feel approval before grading.
- The kids gym fitness set was prototyped on the fit model, then revised twice before pre-production.
- Gathered Sleeves was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 900 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Boutique Fitness Studio launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
