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Luxe Long Sleeve Leotard in Velvet with Smocked Panel

Source:Long Sleeve Leotard / Time:2026-09-30

Luxe Long Sleeve Leotard in Velvet with Smocked Panel

A Cruise Line approached us to develop a luxe long sleeve leotard around a single idea: smocked panel, executed in velvet. The capsule was destined for Qatar and needed luxe finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Decoration durability failed after two washes
  • The sample did not match the runway reference
  • The previous factory could not hold consistency across sizes

luxe long sleeve leotard case study

What we specified

ProductLuxe Long Sleeve Leotard
Client typeA Cruise Line
MarketQatar
Order volume900 pieces across 2 colourways
Base materialVelvet
Signature detailSmocked Panel
Size range0-14
Sampling rounds4
Delivery window10 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Velvet was confirmed with lab dips and a hand-feel approval before grading.
  3. The long sleeve leotard was prototyped on the fit model, then revised twice before pre-production.
  4. Smocked Panel was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

luxe long sleeve leotard production

Result

  • 900 pieces delivered inside the 10-week window.
  • Unit cost held within 3.0% of the approved quotation.
  • The a Cruise Line launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

long sleeve leotard finished

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.

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