Sculptural Male Equestrian Clothing in Merino Wool with Bow Detail
Sculptural Male Equestrian Clothing in Merino Wool with Bow Detail
An Airline Catering Team approached us to develop a sculptural male equestrian clothing around a single idea: bow detail, executed in merino wool. The capsule was destined for Egypt and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes

What we specified
| Product | Sculptural Male Equestrian Clothing |
|---|---|
| Client type | An Airline Catering Team |
| Market | Egypt |
| Order volume | 120 pieces across 4 colourways |
| Base material | Merino Wool |
| Signature detail | Bow Detail |
| Size range | 0-14 |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The male equestrian clothing was prototyped on the fit model, then revised twice before pre-production.
- Bow Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The an Airline Catering Team launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



