Romantic Men'S Fishing Boonie Hat in Merino Wool with Delicate Pleating

Romantic Men'S Fishing Boonie Hat in Merino Wool with Delicate Pleating

A Corporate Procurement Team approached us to develop a romantic men's fishing boonie hat around a single idea: delicate pleating, executed in merino wool. The capsule was destined for New Zealand and needed romantic finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Fabric hand feel changed between production runs
• The sample did not match the runway reference
• Delivery missed the collection launch window

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
3. The men's fishing boonie hat was prototyped on the fit model, then revised twice before pre-production.
4. Delicate Pleating was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 2,400 pieces delivered inside the 8-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a Corporate Procurement Team launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?

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