Luxe Navy Blue Men'S Blazer in Merino Wool with Open Back
Luxe Navy Blue Men'S Blazer in Merino Wool with Open Back
A Golf Club approached us to develop a luxe navy blue men's blazer around a single idea: open back, executed in merino wool. The capsule was destined for China and needed luxe finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point

What we specified
| Product | Luxe Navy Blue Men'S Blazer |
|---|---|
| Client type | A Golf Club |
| Market | China |
| Order volume | 120 pieces across 2 colourways |
| Base material | Merino Wool |
| Signature detail | Open Back |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The navy blue men's blazer was prototyped on the fit model, then revised twice before pre-production.
- Open Back was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Golf Club launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



