Minimalist Neoprene Surfing Wetsuit in Ribbed Jersey with Raw-Edge Detailing
Minimalist Neoprene Surfing Wetsuit in Ribbed Jersey with Raw-Edge Detailing
A Fast-Growing Startup Label approached us to develop a minimalist neoprene surfing wetsuit around a single idea: raw-edge detailing, executed in ribbed jersey. The capsule was destined for Austria and needed minimalist finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point

What we specified
| Product | Minimalist Neoprene Surfing Wetsuit |
|---|---|
| Client type | A Fast-Growing Startup Label |
| Market | Austria |
| Order volume | 120 pieces across 4 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Raw-Edge Detailing |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The neoprene surfing wetsuit was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 12-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Fast-Growing Startup Label launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



