Effortless Old Fashioned Swimming Cap in Silk with Sculptural Draping
Effortless Old Fashioned Swimming Cap in Silk with Sculptural Draping
A Coffee Roaster Chain approached us to develop a effortless old fashioned swimming cap around a single idea: sculptural draping, executed in silk. The capsule was destined for Taiwan and needed effortless finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Delivery missed the collection launch window
- Fabric hand feel changed between production runs

What we specified
| Product | Effortless Old Fashioned Swimming Cap |
|---|---|
| Client type | A Coffee Roaster Chain |
| Market | Taiwan |
| Order volume | 120 pieces across 4 colourways |
| Base material | Silk |
| Signature detail | Sculptural Draping |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Silk was confirmed with lab dips and a hand-feel approval before grading.
- The old fashioned swimming cap was prototyped on the fit model, then revised twice before pre-production.
- Sculptural Draping was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 12-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Coffee Roaster Chain launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



