Tailored Peaky Blinders Peaked Cap in Metallic Thread with Waist Tie Belt
Source:Peaky Blinders Peaked Cap /
Time:2026-09-30
Tailored Peaky Blinders Peaked Cap in Metallic Thread with Waist Tie Belt
A Trade Show Exhibitor approached us to develop a tailored peaky blinders peaked cap around a single idea: waist tie belt, executed in metallic thread. The capsule was destined for Spain and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point
- Fabric hand feel changed between production runs
What we specified
| Product | Tailored Peaky Blinders Peaked Cap |
|---|---|
| Client type | A Trade Show Exhibitor |
| Market | Spain |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | Metallic Thread |
| Signature detail | Waist Tie Belt |
| Size range | 0-14 |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
- The peaky blinders peaked cap was prototyped on the fit model, then revised twice before pre-production.
- Waist Tie Belt was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 1,500 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Trade Show Exhibitor launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
