Tailored Plus Size 3/4 Sleeve Tunic in Merino Wool with Padded Shoulder

Tailored Plus Size 3/4 Sleeve Tunic in Merino Wool with Padded Shoulder

A University Athletic Department approached us to develop a tailored plus size 3/4 sleeve tunic around a single idea: padded shoulder, executed in merino wool. The capsule was destined for Switzerland and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The sample did not match the runway reference
• The previous factory could not hold consistency across sizes
• Decoration durability failed after two washes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
3. The plus size 3/4 sleeve tunic was prototyped on the fit model, then revised twice before pre-production.
4. Padded Shoulder was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 400 pieces delivered inside the 6-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a University Athletic Department launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.