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Sculptural Plus Size Arm Shaper in Vegan Leather with Cut-Out Detail

Source:Plus Size Arm Shaper / Time:2026-09-30

Sculptural Plus Size Arm Shaper in Vegan Leather with Cut-Out Detail

A Security Company approached us to develop a sculptural plus size arm shaper around a single idea: cut-out detail, executed in vegan leather. The capsule was destined for Nigeria and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Delivery missed the collection launch window
  • Unit costs were too high for a boutique price point
  • The previous factory could not hold consistency across sizes

sculptural plus size arm shaper case study

What we specified

ProductSculptural Plus Size Arm Shaper
Client typeA Security Company
MarketNigeria
Order volume2,400 pieces across 3 colourways
Base materialVegan Leather
Signature detailCut-Out Detail
Size range0-14
Sampling rounds3
Delivery window10 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Vegan Leather was confirmed with lab dips and a hand-feel approval before grading.
  3. The plus size arm shaper was prototyped on the fit model, then revised twice before pre-production.
  4. Cut-Out Detail was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

sculptural plus size arm shaper production

Result

  • 2,400 pieces delivered inside the 10-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Security Company launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

plus size arm shaper finished

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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