Sculptural Plus Size Arm Shaper in Vegan Leather with Cut-Out Detail
Sculptural Plus Size Arm Shaper in Vegan Leather with Cut-Out Detail
A Security Company approached us to develop a sculptural plus size arm shaper around a single idea: cut-out detail, executed in vegan leather. The capsule was destined for Nigeria and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes

What we specified
| Product | Sculptural Plus Size Arm Shaper |
|---|---|
| Client type | A Security Company |
| Market | Nigeria |
| Order volume | 2,400 pieces across 3 colourways |
| Base material | Vegan Leather |
| Signature detail | Cut-Out Detail |
| Size range | 0-14 |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Vegan Leather was confirmed with lab dips and a hand-feel approval before grading.
- The plus size arm shaper was prototyped on the fit model, then revised twice before pre-production.
- Cut-Out Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Security Company launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



