Contemporary Plus Size Competition Swimsuits in Organic Denim with Open Back

Contemporary Plus Size Competition Swimsuits in Organic Denim with Open Back

An Airline Catering Team approached us to develop a contemporary plus size competition swimsuits around a single idea: open back, executed in organic denim. The capsule was destined for Ireland and needed contemporary finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• Delivery missed the collection launch window
• Unit costs were too high for a boutique price point

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
3. The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
4. Open Back was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 2,400 pieces delivered inside the 8-week window.
• Unit cost held within 2.0% of the approved quotation.
• The an Airline Catering Team launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.