Elevated Plus Size Competition Swimsuits in Washed Linen with Cut-Out Detail

Elevated Plus Size Competition Swimsuits in Washed Linen with Cut-Out Detail

A Corporate Procurement Team approached us to develop a elevated plus size competition swimsuits around a single idea: cut-out detail, executed in washed linen. The capsule was destined for Japan and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Decoration durability failed after two washes
• Delivery missed the collection launch window
• The previous factory could not hold consistency across sizes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Washed Linen was confirmed with lab dips and a hand-feel approval before grading.
3. The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
4. Cut-Out Detail was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 1,500 pieces delivered inside the 6-week window.
• Unit cost held within 3.0% of the approved quotation.
• The a Corporate Procurement Team launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.