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Bohemian Plus Size Competition Swimsuits in Tencel with Crystal Embellishment

Source:Plus Size Competition Swimsuits / Time:2026-09-30

Bohemian Plus Size Competition Swimsuits in Tencel with Crystal Embellishment

A Dance School approached us to develop a bohemian plus size competition swimsuits around a single idea: crystal embellishment, executed in tencel. The capsule was destined for Belgium and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Unit costs were too high for a boutique price point
  • The previous factory could not hold consistency across sizes
  • Decoration durability failed after two washes

bohemian plus size competition swimsuits case study

What we specified

ProductBohemian Plus Size Competition Swimsuits
Client typeA Dance School
MarketBelgium
Order volume1,500 pieces across 4 colourways
Base materialTencel
Signature detailCrystal Embellishment
Size rangeXS-3XL
Sampling rounds3
Delivery window6 weeks from PO to ex-factory
ComplianceGOTS

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Tencel was confirmed with lab dips and a hand-feel approval before grading.
  3. The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
  4. Crystal Embellishment was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

bohemian plus size competition swimsuits production

Result

  • 1,500 pieces delivered inside the 6-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Dance School launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

plus size competition swimsuits finished

Planning a similar capsule?

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