Capsule Plus Size Competition Swimsuits in Tencel with High-Low Hem
Capsule Plus Size Competition Swimsuits in Tencel with High-Low Hem
A University Athletic Department approached us to develop a capsule plus size competition swimsuits around a single idea: high-low hem, executed in tencel. The capsule was destined for France and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point

What we specified
| Product | Capsule Plus Size Competition Swimsuits |
|---|---|
| Client type | A University Athletic Department |
| Market | France |
| Order volume | 400 pieces across 2 colourways |
| Base material | Tencel |
| Signature detail | High-Low Hem |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tencel was confirmed with lab dips and a hand-feel approval before grading.
- The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
- High-Low Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a University Athletic Department launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



