Capsule Plus Size Competition Swimsuits in Suede with Covered Buttons
Capsule Plus Size Competition Swimsuits in Suede with Covered Buttons
An Independent Fashion Designer approached us to develop a capsule plus size competition swimsuits around a single idea: covered buttons, executed in suede. The capsule was destined for Belgium and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The sample did not match the runway reference
- Unit costs were too high for a boutique price point

What we specified
| Product | Capsule Plus Size Competition Swimsuits |
|---|---|
| Client type | An Independent Fashion Designer |
| Market | Belgium |
| Order volume | 120 pieces across 5 colourways |
| Base material | Suede |
| Signature detail | Covered Buttons |
| Size range | XS-XL |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Suede was confirmed with lab dips and a hand-feel approval before grading.
- The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The an Independent Fashion Designer launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



