Contemporary Plus Size Equestrian Clothing in boucle with Gathered Sleeves

Contemporary Plus Size Equestrian Clothing in boucle with Gathered Sleeves

A Film Production House approached us to develop a contemporary plus size equestrian clothing around a single idea: gathered sleeves, executed in boucle. The capsule was destined for Brazil and needed contemporary finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Unit costs were too high for a boutique price point
• Decoration durability failed after two washes
• Fabric hand feel changed between production runs

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. boucle was confirmed with lab dips and a hand-feel approval before grading.
3. The plus size equestrian clothing was prototyped on the fit model, then revised twice before pre-production.
4. Gathered Sleeves was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 600 pieces delivered inside the 10-week window.
• Unit cost held within 1.5% of the approved quotation.
• The a Film Production House launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.