Minimalist Protective Clothing Factory Dress With Ppe in Mohair with Tonal Embroidery
Minimalist Protective Clothing Factory Dress With Ppe in Mohair with Tonal Embroidery
A Gym Chain approached us to develop a minimalist protective clothing factory dress with ppe around a single idea: tonal embroidery, executed in mohair. The capsule was destined for Ukraine and needed minimalist finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Fabric hand feel changed between production runs
- The sample did not match the runway reference

What we specified
| Product | Minimalist Protective Clothing Factory Dress With Ppe |
|---|---|
| Client type | A Gym Chain |
| Market | Ukraine |
| Order volume | 900 pieces across 4 colourways |
| Base material | Mohair |
| Signature detail | Tonal Embroidery |
| Size range | XS-3XL |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Mohair was confirmed with lab dips and a hand-feel approval before grading.
- The protective clothing factory dress with ppe was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Gym Chain launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
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