Designer Protective Clothing Factory Dress With Ppe in Cashmere with Crystal Embellishment

Designer Protective Clothing Factory Dress With Ppe in Cashmere with Crystal Embellishment

A Surf School approached us to develop a designer protective clothing factory dress with ppe around a single idea: crystal embellishment, executed in cashmere. The capsule was destined for Australia and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• The sample did not match the runway reference
• Fabric hand feel changed between production runs

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Cashmere was confirmed with lab dips and a hand-feel approval before grading.
3. The protective clothing factory dress with ppe was prototyped on the fit model, then revised twice before pre-production.
4. Crystal Embellishment was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 1,500 pieces delivered inside the 6-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a Surf School launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

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