Elevated Quick Dry Surf Rash Guard in Tulle with Mother-of-Pearl Buttons
Elevated Quick Dry Surf Rash Guard in Tulle with Mother-of-Pearl Buttons
A Security Company approached us to develop a elevated quick dry surf rash guard around a single idea: mother-of-pearl buttons, executed in tulle. The capsule was destined for Malaysia and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- Decoration durability failed after two washes
- Delivery missed the collection launch window

What we specified
| Product | Elevated Quick Dry Surf Rash Guard |
|---|---|
| Client type | A Security Company |
| Market | Malaysia |
| Order volume | 2,400 pieces across 3 colourways |
| Base material | Tulle |
| Signature detail | Mother-of-Pearl Buttons |
| Size range | 0-14 |
| Sampling rounds | 3 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tulle was confirmed with lab dips and a hand-feel approval before grading.
- The quick dry surf rash guard was prototyped on the fit model, then revised twice before pre-production.
- Mother-of-Pearl Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 12-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Security Company launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



