Designer Red Coat For Kids in Merino Wool with Mother-of-Pearl Buttons
Designer Red Coat For Kids in Merino Wool with Mother-of-Pearl Buttons
A Dance School approached us to develop a designer red coat for kids around a single idea: mother-of-pearl buttons, executed in merino wool. The capsule was destined for Japan and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Delivery missed the collection launch window
- The previous factory could not hold consistency across sizes

What we specified
| Product | Designer Red Coat For Kids |
|---|---|
| Client type | A Dance School |
| Market | Japan |
| Order volume | 400 pieces across 3 colourways |
| Base material | Merino Wool |
| Signature detail | Mother-of-Pearl Buttons |
| Size range | XS-3XL |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The red coat for kids was prototyped on the fit model, then revised twice before pre-production.
- Mother-of-Pearl Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Dance School launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



