Editorial Silk Bonnet in Genuine Leather with Raw-Edge Detailing
Editorial Silk Bonnet in Genuine Leather with Raw-Edge Detailing
A Gym Chain approached us to develop a editorial silk bonnet around a single idea: raw-edge detailing, executed in genuine leather. The capsule was destined for Chile and needed editorial finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes

What we specified
| Product | Editorial Silk Bonnet |
|---|---|
| Client type | A Gym Chain |
| Market | Chile |
| Order volume | 900 pieces across 5 colourways |
| Base material | Genuine Leather |
| Signature detail | Raw-Edge Detailing |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Genuine Leather was confirmed with lab dips and a hand-feel approval before grading.
- The silk bonnet was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Gym Chain launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



