Effortless Sleeping Bonnet in Ribbed Jersey with Hand-Finished Hem
Source:Sleeping Bonnet /
Time:2026-09-30
Effortless Sleeping Bonnet in Ribbed Jersey with Hand-Finished Hem
A Security Company approached us to develop a effortless sleeping bonnet around a single idea: hand-finished hem, executed in ribbed jersey. The capsule was destined for the United States and needed effortless finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Unit costs were too high for a boutique price point
- Delivery missed the collection launch window
What we specified
| Product | Effortless Sleeping Bonnet |
|---|---|
| Client type | A Security Company |
| Market | the United States |
| Order volume | 240 pieces across 3 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Hand-Finished Hem |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The sleeping bonnet was prototyped on the fit model, then revised twice before pre-production.
- Hand-Finished Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 240 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Security Company launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
