Effortless Special Forces Tactical Vest in Genuine Leather with Raw-Edge Detailing
Effortless Special Forces Tactical Vest in Genuine Leather with Raw-Edge Detailing
A Surf School approached us to develop a effortless special forces tactical vest around a single idea: raw-edge detailing, executed in genuine leather. The capsule was destined for South Korea and needed effortless finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes

What we specified
| Product | Effortless Special Forces Tactical Vest |
|---|---|
| Client type | A Surf School |
| Market | South Korea |
| Order volume | 600 pieces across 3 colourways |
| Base material | Genuine Leather |
| Signature detail | Raw-Edge Detailing |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Genuine Leather was confirmed with lab dips and a hand-feel approval before grading.
- The special forces tactical vest was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Surf School launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



