Parisian Summer Fedora Hats in Ribbed Jersey with Raw-Edge Detailing
Parisian Summer Fedora Hats in Ribbed Jersey with Raw-Edge Detailing
A Military Supply Unit approached us to develop a parisian summer fedora hats around a single idea: raw-edge detailing, executed in ribbed jersey. The capsule was destined for Portugal and needed parisian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference
- Delivery missed the collection launch window

What we specified
| Product | Parisian Summer Fedora Hats |
|---|---|
| Client type | A Military Supply Unit |
| Market | Portugal |
| Order volume | 240 pieces across 2 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Raw-Edge Detailing |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The summer fedora hats was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 10-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Military Supply Unit launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



