Effortless Summer Fedora Hats in Washed Linen with Gathered Sleeves

Effortless Summer Fedora Hats in Washed Linen with Gathered Sleeves

An Airline Catering Team approached us to develop a effortless summer fedora hats around a single idea: gathered sleeves, executed in washed linen. The capsule was destined for the Netherlands and needed effortless finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Delivery missed the collection launch window
• Unit costs were too high for a boutique price point
• Fabric hand feel changed between production runs

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Washed Linen was confirmed with lab dips and a hand-feel approval before grading.
3. The summer fedora hats was prototyped on the fit model, then revised twice before pre-production.
4. Gathered Sleeves was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 2,400 pieces delivered inside the 12-week window.
• Unit cost held within 2.0% of the approved quotation.
• The an Airline Catering Team launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.