Capsule Surgical Gown Cs in Organic Denim with Open Back
Capsule Surgical Gown Cs in Organic Denim with Open Back
A Brewery and Taproom approached us to develop a capsule surgical gown cs around a single idea: open back, executed in organic denim. The capsule was destined for Sweden and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point

What we specified
| Product | Capsule Surgical Gown Cs |
|---|---|
| Client type | A Brewery and Taproom |
| Market | Sweden |
| Order volume | 120 pieces across 3 colourways |
| Base material | Organic Denim |
| Signature detail | Open Back |
| Size range | 0-14 |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
- The surgical gown cs was prototyped on the fit model, then revised twice before pre-production.
- Open Back was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Brewery and Taproom launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



