Capsule Tactical Helmet With Night Vision in Tencel with High-Low Hem
Capsule Tactical Helmet With Night Vision in Tencel with High-Low Hem
A Marketing Agency approached us to develop a capsule tactical helmet with night vision around a single idea: high-low hem, executed in tencel. The capsule was destined for Israel and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
- Decoration durability failed after two washes

What we specified
| Product | Capsule Tactical Helmet With Night Vision |
|---|---|
| Client type | A Marketing Agency |
| Market | Israel |
| Order volume | 2,400 pieces across 2 colourways |
| Base material | Tencel |
| Signature detail | High-Low Hem |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tencel was confirmed with lab dips and a hand-feel approval before grading.
- The tactical helmet with night vision was prototyped on the fit model, then revised twice before pre-production.
- High-Low Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 6-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Marketing Agency launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



