Statement Tactical Helmet With Night Vision in Mohair with High-Low Hem

Statement Tactical Helmet With Night Vision in Mohair with High-Low Hem

A Trade Show Exhibitor approached us to develop a statement tactical helmet with night vision around a single idea: high-low hem, executed in mohair. The capsule was destined for Indonesia and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The sample did not match the runway reference
• The previous factory could not hold consistency across sizes
• Fabric hand feel changed between production runs

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Mohair was confirmed with lab dips and a hand-feel approval before grading.
3. The tactical helmet with night vision was prototyped on the fit model, then revised twice before pre-production.
4. High-Low Hem was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 400 pieces delivered inside the 10-week window.
• Unit cost held within 3.0% of the approved quotation.
• The a Trade Show Exhibitor launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.