Statement Tailored Denim Suit in Merino Wool with Lace Inset
Statement Tailored Denim Suit in Merino Wool with Lace Inset
A Cycling Team approached us to develop a statement tailored denim suit around a single idea: lace inset, executed in merino wool. The capsule was destined for the United Arab Emirates and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
- The sample did not match the runway reference

What we specified
| Product | Statement Tailored Denim Suit |
|---|---|
| Client type | A Cycling Team |
| Market | the United Arab Emirates |
| Order volume | 240 pieces across 5 colourways |
| Base material | Merino Wool |
| Signature detail | Lace Inset |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The tailored denim suit was prototyped on the fit model, then revised twice before pre-production.
- Lace Inset was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 12-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Cycling Team launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



