Tailored Thong Competition Swimsuit in Merino Wool with Open Back
Tailored Thong Competition Swimsuit in Merino Wool with Open Back
A Uniform Supplier approached us to develop a tailored thong competition swimsuit around a single idea: open back, executed in merino wool. The capsule was destined for India and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The sample did not match the runway reference
- Fabric hand feel changed between production runs

What we specified
| Product | Tailored Thong Competition Swimsuit |
|---|---|
| Client type | A Uniform Supplier |
| Market | India |
| Order volume | 400 pieces across 2 colourways |
| Base material | Merino Wool |
| Signature detail | Open Back |
| Size range | 0-14 |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The thong competition swimsuit was prototyped on the fit model, then revised twice before pre-production.
- Open Back was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Uniform Supplier launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
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