Avant-Garde Toddler Display Form in Merino Wool with Raw-Edge Detailing
Avant-Garde Toddler Display Form in Merino Wool with Raw-Edge Detailing
A University Athletic Department approached us to develop a avant-garde toddler display form around a single idea: raw-edge detailing, executed in merino wool. The capsule was destined for Ireland and needed avant-garde finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Fabric hand feel changed between production runs
- Delivery missed the collection launch window

What we specified
| Product | Avant-Garde Toddler Display Form |
|---|---|
| Client type | A University Athletic Department |
| Market | Ireland |
| Order volume | 1,500 pieces across 2 colourways |
| Base material | Merino Wool |
| Signature detail | Raw-Edge Detailing |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The toddler display form was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 12-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a University Athletic Department launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



