Designer Toddler Display Form in Ribbed Jersey with Bow Detail

Designer Toddler Display Form in Ribbed Jersey with Bow Detail

An Independent Fashion Designer approached us to develop a designer toddler display form around a single idea: bow detail, executed in ribbed jersey. The capsule was destined for the United States and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Fabric hand feel changed between production runs
• The sample did not match the runway reference
• The previous factory could not hold consistency across sizes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
3. The toddler display form was prototyped on the fit model, then revised twice before pre-production.
4. Bow Detail was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 1,500 pieces delivered inside the 8-week window.
• Unit cost held within 2.0% of the approved quotation.
• The an Independent Fashion Designer launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.