Contemporary Unisex Outdoor Cap in Mohair with Tonal Embroidery
Contemporary Unisex Outdoor Cap in Mohair with Tonal Embroidery
A Hospital Group approached us to develop a contemporary unisex outdoor cap around a single idea: tonal embroidery, executed in mohair. The capsule was destined for Norway and needed contemporary finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Unit costs were too high for a boutique price point
- Fabric hand feel changed between production runs

What we specified
| Product | Contemporary Unisex Outdoor Cap |
|---|---|
| Client type | A Hospital Group |
| Market | Norway |
| Order volume | 120 pieces across 3 colourways |
| Base material | Mohair |
| Signature detail | Tonal Embroidery |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Mohair was confirmed with lab dips and a hand-feel approval before grading.
- The unisex outdoor cap was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Hospital Group launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



