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Capsule Unisex Outdoor Cap in Silk with Feather Trim

Source:Unisex Outdoor Cap / Time:2026-09-30

Capsule Unisex Outdoor Cap in Silk with Feather Trim

A Security Company approached us to develop a capsule unisex outdoor cap around a single idea: feather trim, executed in silk. The capsule was destined for China and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Fabric hand feel changed between production runs
  • The sample did not match the runway reference
  • Decoration durability failed after two washes

capsule unisex outdoor cap case study

What we specified

ProductCapsule Unisex Outdoor Cap
Client typeA Security Company
MarketChina
Order volume900 pieces across 3 colourways
Base materialSilk
Signature detailFeather Trim
Size range0-14
Sampling rounds2
Delivery window12 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Silk was confirmed with lab dips and a hand-feel approval before grading.
  3. The unisex outdoor cap was prototyped on the fit model, then revised twice before pre-production.
  4. Feather Trim was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

capsule unisex outdoor cap production

Result

  • 900 pieces delivered inside the 12-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Security Company launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

unisex outdoor cap finished

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.

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