Capsule Unisex Outdoor Cap in Silk with Feather Trim
Capsule Unisex Outdoor Cap in Silk with Feather Trim
A Security Company approached us to develop a capsule unisex outdoor cap around a single idea: feather trim, executed in silk. The capsule was destined for China and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The sample did not match the runway reference
- Decoration durability failed after two washes

What we specified
| Product | Capsule Unisex Outdoor Cap |
|---|---|
| Client type | A Security Company |
| Market | China |
| Order volume | 900 pieces across 3 colourways |
| Base material | Silk |
| Signature detail | Feather Trim |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Silk was confirmed with lab dips and a hand-feel approval before grading.
- The unisex outdoor cap was prototyped on the fit model, then revised twice before pre-production.
- Feather Trim was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Security Company launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



