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Minimalist Uv Protection Cycling Hat in Cashmere with Delicate Pleating

Source:Uv Protection Cycling Hat / Time:2026-09-30

Minimalist Uv Protection Cycling Hat in Cashmere with Delicate Pleating

A Security Company approached us to develop a minimalist uv protection cycling hat around a single idea: delicate pleating, executed in cashmere. The capsule was destined for Chile and needed minimalist finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Fabric hand feel changed between production runs
  • Decoration durability failed after two washes
  • The sample did not match the runway reference

minimalist uv protection cycling hat case study

What we specified

ProductMinimalist Uv Protection Cycling Hat
Client typeA Security Company
MarketChile
Order volume2,400 pieces across 5 colourways
Base materialCashmere
Signature detailDelicate Pleating
Size rangeXS-XL
Sampling rounds4
Delivery window10 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Cashmere was confirmed with lab dips and a hand-feel approval before grading.
  3. The uv protection cycling hat was prototyped on the fit model, then revised twice before pre-production.
  4. Delicate Pleating was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

minimalist uv protection cycling hat production

Result

  • 2,400 pieces delivered inside the 10-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Security Company launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

uv protection cycling hat finished

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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