Contemporary Uv Protection Cycling Hat in Crochet with Gathered Sleeves

Contemporary Uv Protection Cycling Hat in Crochet with Gathered Sleeves

An Amazon Private Label Seller approached us to develop a contemporary uv protection cycling hat around a single idea: gathered sleeves, executed in crochet. The capsule was destined for Hong Kong and needed contemporary finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• Unit costs were too high for a boutique price point
• The sample did not match the runway reference

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Crochet was confirmed with lab dips and a hand-feel approval before grading.
3. The uv protection cycling hat was prototyped on the fit model, then revised twice before pre-production.
4. Gathered Sleeves was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 600 pieces delivered inside the 6-week window.
• Unit cost held within 2.0% of the approved quotation.
• The an Amazon Private Label Seller launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.