Luxe Winter Leg Warmers in Merino Wool with High-Low Hem
Luxe Winter Leg Warmers in Merino Wool with High-Low Hem
A Government Agency approached us to develop a luxe winter leg warmers around a single idea: high-low hem, executed in merino wool. The capsule was destined for Poland and needed luxe finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
- Delivery missed the collection launch window

What we specified
| Product | Luxe Winter Leg Warmers |
|---|---|
| Client type | A Government Agency |
| Market | Poland |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | Merino Wool |
| Signature detail | High-Low Hem |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The winter leg warmers was prototyped on the fit model, then revised twice before pre-production.
- High-Low Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Government Agency launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



