Capsule Wireless Bra in boucle with Asymmetric Closure
Source:Wireless Bra /
Time:2026-09-30
Capsule Wireless Bra in boucle with Asymmetric Closure
A University Athletic Department approached us to develop a capsule wireless bra around a single idea: asymmetric closure, executed in boucle. The capsule was destined for Australia and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- Delivery missed the collection launch window
- The previous factory could not hold consistency across sizes
What we specified
| Product | Capsule Wireless Bra |
|---|---|
| Client type | A University Athletic Department |
| Market | Australia |
| Order volume | 240 pieces across 5 colourways |
| Base material | boucle |
| Signature detail | Asymmetric Closure |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The wireless bra was prototyped on the fit model, then revised twice before pre-production.
- Asymmetric Closure was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 240 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a University Athletic Department launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
