Statement Womens Underpants in Tencel with Hand-Finished Hem
Statement Womens Underpants in Tencel with Hand-Finished Hem
A Boutique Fitness Studio approached us to develop a statement womens underpants around a single idea: hand-finished hem, executed in tencel. The capsule was destined for New Zealand and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window
- Fabric hand feel changed between production runs

What we specified
| Product | Statement Womens Underpants |
|---|---|
| Client type | A Boutique Fitness Studio |
| Market | New Zealand |
| Order volume | 400 pieces across 3 colourways |
| Base material | Tencel |
| Signature detail | Hand-Finished Hem |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tencel was confirmed with lab dips and a hand-feel approval before grading.
- The womens underpants was prototyped on the fit model, then revised twice before pre-production.
- Hand-Finished Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Boutique Fitness Studio launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



