Sculptural Yoga Sports Bra in Vegan Leather with Padded Shoulder
Sculptural Yoga Sports Bra in Vegan Leather with Padded Shoulder
A Gym Chain approached us to develop a sculptural yoga sports bra around a single idea: padded shoulder, executed in vegan leather. The capsule was destined for Spain and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs

What we specified
| Product | Sculptural Yoga Sports Bra |
|---|---|
| Client type | A Gym Chain |
| Market | Spain |
| Order volume | 120 pieces across 2 colourways |
| Base material | Vegan Leather |
| Signature detail | Padded Shoulder |
| Size range | 0-14 |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Vegan Leather was confirmed with lab dips and a hand-feel approval before grading.
- The yoga sports bra was prototyped on the fit model, then revised twice before pre-production.
- Padded Shoulder was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Gym Chain launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



