Modern Yoga Sports Bra in Organic Denim with Bow Detail
Modern Yoga Sports Bra in Organic Denim with Bow Detail
A Shopify DTC Brand approached us to develop a modern yoga sports bra around a single idea: bow detail, executed in organic denim. The capsule was destined for Peru and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
- Delivery missed the collection launch window

What we specified
| Product | Modern Yoga Sports Bra |
|---|---|
| Client type | A Shopify DTC Brand |
| Market | Peru |
| Order volume | 600 pieces across 5 colourways |
| Base material | Organic Denim |
| Signature detail | Bow Detail |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
- The yoga sports bra was prototyped on the fit model, then revised twice before pre-production.
- Bow Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 10-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Shopify DTC Brand launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



