Ear Muffs & Eye Masks Customization Program for Corporate Merch Programs with Puff Printing

Ear Muffs & Eye Masks Solution for Corporate Merch Programs

This programme covers the full path from a ear muffs & eye masks concept to a repeatable bulk supply for corporate merch programs. Instead of buying whatever a catalogue happens to stock, you specify the cloth, the fit block, the decoration method and the packing, and we hold that specification so every reorder matches the last one.

The most common failure we see in corporate merch programs sourcing is not price — it is drift. Fabric changes supplier, the shade moves, sizing shifts half a grade and the programme quietly stops looking like the brand. We prevent that with a written spec, an approved counter sample and a golden sample retained at the factory.

Recommended fabrics

• Flannel — best balance of comfort, cost and wash stability
• Crepe — selected for colour depth and print sharpness
• Nylon — selected for colour depth and print sharpness
• Twill — used when durability and abrasion resistance come first

Decoration and finishing

The default method for this programme is Puff Printing, but we routinely combine processes on one garment. Placement, colour count and position drives cost more than the garment itself, so we quote decoration separately and show you the trade-off before sampling.

• Custom Button
• Sequin Work
• Applique Embroidery
• Custom Drawcord
• Ruching
• Rhinestone Application

Programme parameters

Why buyers choose this route

• Flexible MOQ programmes that scale with your forecast
• A dedicated merchandiser who answers within one working day
• One accountable production partner from sampling to shipment
• Colour management that keeps bulk within tolerance of the approved lab dip
• In-line and final inspection with photo reports before payment

How the programme runs

1. Discovery call: quantity, target price, delivery window and compliance needs
2. Fabric and trim proposal with costed alternatives
3. Tech pack build or reverse engineering from your sample
4. Prototype, fit revision and pre-production sample
5. Bulk production with in-line inspection and photo reporting
6. Packing, documentation and shipment under the agreed Incoterm

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Quote and next steps

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.