Aviator Customization Program for Corporate Merch Programs with Ribbed Cuff and Hem
Aviator Solution for Corporate Merch Programs
This programme covers the full path from a aviator concept to a repeatable bulk supply for corporate merch programs. Instead of buying whatever a catalogue happens to stock, you specify the cloth, the fit block, the decoration method and the packing, and we hold that specification so every reorder matches the last one.
The most common failure we see in corporate merch programs sourcing is not price — it is drift. Fabric changes supplier, the shade moves, sizing shifts half a grade and the programme quietly stops looking like the brand. We prevent that with a written spec, an approved counter sample and a golden sample retained at the factory.
Recommended fabrics
- Slub Cotton — used when durability and abrasion resistance come first
- Pima Cotton — used when durability and abrasion resistance come first
- Down-Proof Nylon — used when durability and abrasion resistance come first
- Mulberry Silk — preferred for breathability in warm conditions
Decoration and finishing
The default method for this programme is Ribbed Cuff and Hem, but we routinely combine processes on one garment. Placement, colour count and position drives cost more than the garment itself, so we quote decoration separately and show you the trade-off before sampling.
- Placement Printing
- Satin Printed Label
- Chain Stitch Embroidery
- Embossing
- DTG Digital Printing
- 3D Puff Embroidery
Programme parameters
| Garment | Aviator |
|---|---|
| Target sector | Corporate Merch Programs |
| Primary process | Ribbed Cuff and Hem |
| Fabric options | Slub Cotton, Pima Cotton, Down-Proof Nylon |
| MOQ | 500 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 20-50 days |
| Size set | XS-3XL |
| Compliance | BSCI |
| Delivery terms | EXW / FOB / CIF / DDP |
Why buyers choose this route
- Flexible MOQ programmes that scale with your forecast
- One accountable production partner from sampling to shipment
- Colour management that keeps bulk within tolerance of the approved lab dip
- A dedicated merchandiser who answers within one working day
- In-line and final inspection with photo reports before payment
How the programme runs
- Discovery call: quantity, target price, delivery window and compliance needs
- Fabric and trim proposal with costed alternatives
- Tech pack build or reverse engineering from your sample
- Prototype, fit revision and pre-production sample
- Bulk production with in-line inspection and photo reporting
- Packing, documentation and shipment under the agreed Incoterm
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Quote and next steps
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
